ZCT-1212


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ZCT-1212 2-Way Pallet Shuttle
Optimized High-Density Shuttle Solution for 1200 × 1200 mm Pallets

Overview
The ZCT-1212 2-Way Pallet Shuttle is engineered for reliable handling of 1200 × 1200 mm pallets within high-density warehouse racks. It provides efficient, automated material flow along straight rails and is ideal for industries such as food, beverage, electronics, and general manufacturing. This shuttle minimizes manual labor and maximizes storage density for large-scale operations.

 Model Overview
Parameter Value
Model ZCT-1212
Pallet Size (W × D) 1200 × 1200 mm
Movement 2-Way (Forward & Backward)
Load Capacity 1200 / 1500 kg
Lifting Height Max. 50 mm
Power Supply Battery

Key Features
Bi-directional shuttle movement with precise positioning
Robust mechanical screw lifting mechanism
DC servo drive system ensures smooth acceleration and reliable operation
Wireless remote control (433 MHz) for flexible operation
Long-lasting LiFePO4 battery with rapid charging capability
Suitable for high-density storage and cold storage applications

Typical Applications
Standard 1200 × 1200 mm pallet warehouses
Food & beverage storage facilities
Electronics and component manufacturing storage
Cold storage and temperature-controlled warehouses
High-density pallet racking systems requiring automated shuttle solutions

 
 
Rail & Deceleration Options
Option Rail Size Deceleration Method
A 50 × 148 mm Dual-hole deceleration
B 70 × 163 mm Plate deceleration
C 50 × 148 mm Plate deceleration

Option A – 50 × 148 mm Rail (Dual-hole Deceleration)
 
Parameter Value (mm)
A – Shuttle Width: 1008
B – Shuttle Depth: 1400
C – Shuttle Height: 191
D – Wheel Bottom to Surface: 118
E – Lifting Platform Width: 970
F – Lifting Platform Depth: 1220
G – Body Width: 880
H – Pallet Sensor Distance: 1160
Rail Spacing: 1012

Recommended for: Heavy-load applications with stable operation and high reliability. 
 
Option B – 70 × 163 mm Rail (Plate Deceleration)
 
Parameter Value (mm)
A – Shuttle Width: 979
B – Shuttle Depth: 1260
C – Shuttle Height: 192.5
D – Wheel Bottom to Surface: 147.5
E – Lifting Platform Width: 940
F – Lifting Platform Depth: 1210
G – Body Width: 810
H – Pallet Sensor Distance: 1160
Rail Spacing: 983

Recommended for: Applications that require smoother deceleration and improved positioning accuracy.
 
 
Option C – 50 × 148 mm Rail (Plate Deceleration)

Parameter Value (mm)
A – Shuttle Width: 1006
B – Wheel Bottom to Surface: 118
C – Shuttle Height: 186
D – Wheel Diameter: 100
E – Guide Wheel Spacing: 908
F – Body Width: 865
G – Front & Rear Wheel Distance: 920
H – Pallet Deceleration Sensor Distance: 1160
I – Lifting Platform Depth: 1200
J – Shuttle Depth: 1260
Rail Spacing: 1012

Recommended for: Flexible warehouse layouts and operations requiring compact shuttle configurations.


 
 
General Specifications
Item Specification
Speed (Empty) >60 m/min
Speed (Loaded) 36–54 m/min
Battery Type LiFePO4
Battery Voltage 24 V
Battery Capacity 60 Ah
Charging Time ~3 hours
Operating Time ~8 hours
Motor Type DC Servo
Remote Range 100 m
Frequency 433 MHz

 System Integration

The ZCT-1212 2-Way Pallet Shuttle is designed for easy integration into a wide range of material handling systems. Its flexible communication and compact footprint make it ideal for:

Fully automated racking systems for optimized warehouse density
Integration with forklifts and manual pallet operations
Conveyor systems to link with upstream and downstream processes
Autonomous Mobile Robots (AMRs) to enhance warehouse mobility
Warehouse Management Systems (WMS) for precise inventory tracking
Hybrid semi-automated or fully automated warehouse setups

This shuttle enables improved throughput, reduces operational labor, and ensures safe and efficient handling of standard 1200 × 1200 mm pallets.

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